My E5 Engine Removal Today.

Phil74

Phil74

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New Stroker Pistons now fitted and piston rings gapped correctly to my block. Block has been painted red also now :)
 

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Phil74

Phil74

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Block with pisotns fitted and piston ring gapping :)
 

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Phil74

Phil74

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Thanks :) Spent all of of today building the engine back up. Just need my Turbo now which i get on tuesday/wednesday as bougth another 80 series turbo and put a 20g compressor wheel in it with fully forged internals, ported and knife edge the compressor wheels ;) Then my evo is finished and back on the road :)
 
Phil74

Phil74

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Built the rest of my engine today and just waiting on my turbo :)

What it looks like built
 

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Phil74

Phil74

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HEad geeting skimmed

Forgot to show my head getting skimmed.
 

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C

carsevo99

New Member
you used a miller to skim the head,cant you surface grind it
 
Phil74

Phil74

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I always use a miller for skimming and cant be set at what you want for the finish. I use this for heads and same for decking blocks.
 
Phil74

Phil74

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you used a miller to skim the head,cant you surface grind it

The majority of all engine builders will resurface a head using a mill. A mill will give a proper and accurate head resurface with the desired finish you wan to achieve. This head has a super smooth mirror finish as was resurfaced at 1 inch a minute and heads are usually resurfaced between 4-7 inch a minute. I did not use a cometic head gasket as these require a ground surface so i used a cosworth head gasket which is also made by cometic like so many head gaskets on the market for sale and the same as ACL bearings which also make the bearings for cosworth. A name of a product does not always mean it is better just because it costs more. :)
 
Phil74

Phil74

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Clutch Fitted Today And Gearbox

Clutch got fitted today abd the gearbox as was busy doing other things. Will get Turbo fitted on Thursday and engine, gearbox and transfer box fitted on Thursday also.
 

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Phil74

Phil74

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My Turbo has had need Forged Garret Internals, Shaft, Ported, Tweaked, Forge 1.7 Bar Actuator, Wheel Knife Edged, Wastegate Flap Modifed and 20G Compressor Wheel Fitted & Knife Edged. !0.5 Hot Plate Fitted And Milled. Now Rated For 450-500 BHP.
 

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Phil74

Phil74

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Turbo

Turbo
 

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Dirtmatt

Dirtmatt

Well-Known Member
fair play to you Phil

had that out in no time, when was it last out? sure nothing was seized ;)

some serious damage to the one piston!
 
evo arm's m7960

evo arm's m7960

Well-Known Member
what a great rebuild thread with some really good info :O)



your engine looks mint ;O)
.
 
Dirtmatt

Dirtmatt

Well-Known Member
Some top work there Phil, looks really nice!

They turbo should flow some air :)

What exhaust mani you running?
 
Phil74

Phil74

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The last i had the engine out was last July when doing the forged build, Engine bay is a lot tidier looking now and will get some photos up of it finished, working on some cosmetic touches now to the engine and have not gt the evo back on the road yet as noticed the rubbers on the prop shaft hangers are torn so have these ordered new and also a ball joint is needed so when these come i will have the evo back on the road and away for a MOT. Running a Cliftons Race 4 Branch mani and its the same as a CTEC mani. Turbo would need to flow some air now and would still rather have your AP Green ;)

Thanks evo arm's m7960 and could be a lot tidier and cleaner if i had the time. :)
 

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